4.2 Addressing Logistics Pain Points
CSCOs are responsible for the mechanics of planning, production, logistics and customer service. But their role has become more challenging. They are responsible for not only controlling costs and increasing efficiency and productivities of their business processes but also for bringing and maintaining customer satisfaction to an all-time high by delivering the “perfect order.” On top of this, the environment they are working in is changing rapidly and dramatically.
Based on the CSCO study, the following five key challenges have been identified:
- Lack of supply chain visibility
- Increasing volatility of supply and demand
- Increased complexity
- Lack of collaboration
- Lack of customer-friendly interfaces
In the following sections, we’ll provide some further insights on each of these challenges and reveal how SAP S/4HANA addresses them.
4.2.1 Lack of Supply Chain Visibility
CSCOs are working hard to optimize their supply chains and make them more visible, but most CSCOs struggle to create a holistic view. In the traditional system, supply chain visibility is a challenge due to lack of real-time availability of granular data and advanced analytics and high complexity of system landscapes with information from different sources that aren’t well integrated. Enterprises must first resolve their visibility challenges within the enterprises. In the second phase, they must extend that visibility to their external partners to have full visibility across the entire extended supply chain.
Following are some of today’s key challenges caused by lack of visibility:
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Inability to create a single view over the enterprise performance
This challenge results in local key performance indicators (KPIs) instead of globally defined KPIs. In traditional SAP ERP, there are no dashboards designed that can be used across the entire enterprise. KPI reporting usually is done based on information from multiple sources and on a local level. -
Inability to detect, monitor, and follow up on critical situations
Due to a lack of real-time data and analytics, users can’t analyze data based on the most up-to-date information to predict and act on changes. Additionally, traditional SAP ERP systems don’t provide capabilities to allow the users to focus on critical tasks or exceptions (e.g., through system alerts or color-coding to create visibility in certain critical situations). -
Inability to get accurate stock level information
This issue results in inaccurate production planning and increased stock levels. Material planners are unable to identify and react quickly on critical situations, such as material shortages, and sales representative don’t have the most accurate view of the stock levels, resulting in incorrectly committed sales orders. -
Inability to get full insight into procurement operations
The challenge to get the complete picture is caused by multiple sources of information (e.g., SAP Ariba Network, SAP Supplier Relationship Management [SAP SRM], SAP Supplier Lifecycle Management).
Next to the challenges within the enterprises, companies are also struggling to create transparency in the extended supply chain and have visibility in stock availability and capacities of their suppliers and logistics service providers. Additionally, due to lack of customer real-time data, enterprises don’t have visibility into their customers’ stock availability and requirements.
CSCOs know real-time data and advanced analytics are critical for their enterprises to become more transparent and visible. Most of them want to improve these areas but struggle to do so due to challenges and limitations with the traditional SAP ERP system.
With the following features of SAP S/4HANA, several key challenges can be addressed to increase supply chain visibility:
- SAP Fiori user interface (UI) offers one single place with all dashboards, according to the user role.
- Real-time reporting and advanced analytics are available at any point in time, providing accurate transparency across different KPIs throughout the entire supply chain.
- The Material Requirements Planning (MRP) Cockpit provides real-time data from all areas of materials management, providing solution suggestions for material shortage situations and enabling the user to simulate the future situation in detail.
- Real-time inventory management provides full visibility of accurate inventory positions across multiple plants and creates a single source of truth for inventory in one system.
4.2.2 Increasing Volatility in Demand and Supply
In the past, competition meant that you had a competitor in the same industry who came up with a cheaper or better product or service. Today, the competition isn’t visible until it’s too late. Competition doesn’t just come from the same industry anymore; new competitors are emerging from old industries and also from digital invaders with totally different business models.
CSCOs are worried about these new invaders entering their territory. Based on the results of the study, executives believe industry convergence is the biggest trend that will emerge over the next three to five years.
Additionally, CSCOs are also being challenged by their customers, who are more and more demanding and have a lower threshold to move to your competition. Customers today, on the whole, expect the following:
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Speed
Customers want their orders to be processed and delivered with an even shorter lead time. -
Flexibility
Customers want to have the flexibility for placing short-notice orders and to make changes to their orders. -
Service
Customers expect a more personal and individual approach, as well as immediate feedback to their queries and order status questions.
Additionally, growth rates across various emerging markets imply that rising labor costs can alter the traditional model of choosing manufacturing locations. Today’s outperforming organizations take a different approach; they are moving the production location closer to the demand, based on total landed costs (total price after a product arrives at the customer’s door). Our C-level executives have to prepare themselves for a future in which technology advances are increasingly blurring the distinctions between different industries and where new competitors are emerging from left field. With the increasing volatility in demand and supply, they have to prepare themselves and make their supply chain flexible to handle changes quickly. Companies need to be prepared to actively redesign their operating models to create an innovative ecosystem and boost their digital acumen.
With SAP S/4HANA, enterprises can be more resilient against increasing supply and demand volatilities. SAP S/4HANA creates opportunities to reinvent business models and drive revenue and profit growth via the following:
- Features that allow enterprises to easily connect to people, devices, and business networks to deliver new value to their customers on any channel
- Real-time business insights, advanced analytics, and modeling tools to better predict demand and have higher transparency into critical situations
- Improved and optimized processes, such as advanced available-to-promise (ATP) processes with flexible rules to quickly respond to changes in customer and demand priorities
- Prescriptive decision support that alerts enterprises of critical situations and potential solutions via simulation capabilities of future stock levels to improve decision-making and reduce critical situations
4.2.3 Increased Complexity
Products and supply chain processes are becoming more and more complex. On one hand, complexity is caused by increasing customer demand and specific requirements for products and services. On the other hand, complexity is also introduced due to globalization, the efforts to expand business into new markets with low-cost manufacturing locations, and the need to offer new and innovative products and services. With rising competition, companies are emphasizing the importance of new business models to generate additional value to the product range and conquer new demand channels of increasingly digital customers.
The key challenge for the CSCOs is to simplify and optimize the supply chain processes and landscape, while still offering the capabilities for enterprises to run complex processes. They want intelligent products that are capable of automating processes in production, logistics, product returns, and failure analysis. The C-suite study showed that the majority of executives still rely on traditional techniques (e.g., brainstorming and predictive analytics) to identify the next new trends in their business. Most of the CSCOs in the traditional system lack support for simplification and standardization of processes, using advanced analytics, and using modeling tools to optimize their flows. The use of innovative technologies, such as cognitive computing, prescriptive analytics, or simulations technology to truly simply their processes is still low.
SAP S/4HANA simplifies and standardizes several core processes into one single integrated business suite as the backbone of the enterprise, where speed plays the biggest role. Simplifications and standardization of core processes within SAP S/4HANA Materials Management and Operations include the following:
- Simplified data model for Inventory Management (IM), resulting in a significant decrease in tables and a reduction in the complexity and redundancy of tables
- Simplified data model in Sales and Distribution (SD), resulting in fewer document tables and the elimination of rebate index tables
- Simplified reporting, alerting, and exception-based management using the SAP Fiori UX across all areas
- Simplified and standardized automated and streamlined return order processes and one-step management of contracts
4.2.4 Lack of Collaboration
CSCOs want to expand their network and collaborate more with their customers and other external influencers. They want to improve flexibility and reduce the cycle time to market through efficient and tight collaboration with their suppliers. They also want to convert traditional competitors into partners to mitigate risks, reduce costs, and even use their support for codevelopment.
CSCOs also want to collaborate more with their customers. Through tight collaboration with their customers, they can get a better understanding of their requirements and set and shape their short-term and long-term demand.
CSCOs want to build an agile, on-demand virtual network of partners with whom they can share timely information that can be used to sense, predict, and act to optimize outcomes. By using collaborative information more extensively, they want to better manage their performance and involve their partners to make important decisions and increase supply chain flexibility and visibility. They want to integrate digital-physical strategy to combine their physical product/service flow with their digital operations and share predictive insights with their partners.
SAP S/4HANA offers a single platform for integration of core enterprise management processes. Compared to the traditional SAP ERP system, SAP S/4HANA offers several features that allow seamless collaboration between internal core processes. For instance, the MRP Cockpit functionality provides improved integration capabilities between production and procurement. Real-time material flow data and analytics provide users from both departments a clear view of the stock situation for in-house and procurement production materials. With the release of version 1610, capacity planning became part of the core due to the embedded Production Planning and Details Scheduling (PP/DS).
SAP Extended Warehouse Management (SAP EWM) is also now part of the core product, and so can be used instead of SAP ERP Warehouse Management. The main advantage is that additional supply chain management systems are no longer required, which simplifies the system landscape. When data is created in SAP S/4HANA, it automatically syncs with PP/DS and SAP EWM without the need for middleware.
Additionally, SAP S/4HANA offers standard features to improve collaboration with SAP S/4HANA extended solutions such as the SAP Ariba Network, SAP SuccessFactors, and SAP Hybris.
4.2.5 Lack of Customer-Friendly Interface
In today’s platform, information is often spread across various systems, and CSCOs can’t easily access demand and sales history data through one single report in order to predict customer demand. Due to a lack of real-time reporting and advanced analysis, CSCOs can’t quickly detect issues or monitor their business processes efficiently. Often, their employees have to go through various screens (or even various systems) to check the status of sales orders, which doesn’t allow them to serve their customers efficiently and easily.
CSCOs want to have a flexible customer platform that can serve customers accurately and effectively. They want a platform that capitalizes on the available customer data and uses it to look at their behavioral patterns, transactional histories, and feedback to predict new trends and manage their supply chain proactively. Real-time demand signals to alert employees to critical situations and better integration between sales and marketing functions to ensure activities are coordinated between the two departments.
With SAP S/4HANA, enterprises can now have a user-friendly SAP Fiori UX that can offer users a personalized experience. Through the different SAP Fiori apps, users can now run insights at any point in time on any device.
In the next section, we’ll go into more detail about the key challenges per LoB, address the SAP S/4HANA functionalities, and dig deeper into the improvements that SAP S/4HANA will bring.