FLOORS

FLOOR LEVELER

Self-leveling underlayment, otherwise referred to as self-leveling cement, is applied over uneven surfaces, such as cementitious backers and concrete slabs, to make them level prior to tile application. A similar product called concrete resurfacer accomplishes essentially the same thing. Levelers and resurfacer have fairly liquid viscosities. They are poured onto uneven surfaces, where gravity directs them to fill in the low areas of a subfloor. One 50-pound bag of floor leveler will typically cover a surface area of approximately 50 square feet, at 1/8-inch thick. Leveler can be applied in layers as thin as a feather edge and as thick as one inch, depending on the specific product you buy. Self-leveling underlayment cures very quickly, usually within a few hours of application. In some cases, multiple applications are required to build up to the desired thickness.

A coat of paint-like primer should be applied prior to the leveler in almost all cases. This is usually rolled onto the substrate using a short-nap roller. The primer seals the substrate, which helps keep it from absorbing the moisture in the cement mixture too rapidly. It also improves the adhesive bond between the self-leveling cement and the surface it is applied to.

The leveler compound is best mixed using a 1/2-inch corded drill fitted with a mixing paddle. A garden rake and a trowel will also be necessary to spread the batch over the area in need of repair.

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Cement-based tile products such as this floor leveler must be mixed well with water. A 1/2" power drill with a mixing paddle attachment is a great help in this regard.

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Floor levelers and resurfacers are applied prior to installing tile backer to address dips, valleys, and other uneven areas in a concrete floor. An acrylic or latex fortifier helps the product flow more smoothly and gives it some extra flex, without sacrificing hardness.

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Patch any major cracks or large popouts with concrete patching compound before you apply the leveler. Once the patch dries, wash and rinse the floor according to the instructions on the leveler package. This may include the use of grease cutters and pressure washers.

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Apply an even layer of concrete primer to the entire surface using a long-nap paint roller. Let the primer dry completely.

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Following the manufacturer’s instructions, mix the floor leveler with water. The batch should be large enough to cover the entire floor area to the desired thickness (up to 1"). Pour the leveler over the floor.

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Distribute the leveler evenly, using a rake or spreader. Work quickly: the leveler begins to harden in 15 min. Use a trowel to feather the edges and create a smooth transition with an uncovered area. Let the leveler dry for 24 hrs.