In the modern world, people are surrounded by all kinds of structures built by engineers and architects. Some of those structures are stationary, such as buildings, bridges, and towers. Other structures have parts that move or rotate, such as mechanical structures that use motors.
This chapter explores the design ideas and the thought processes behind many types of engineering projects. The chapter also includes descriptions of some of the engineering jobs that are essential in an industrial society.
A motor is a machine that can make objects rotate. An electric motor’s input is electricity and its output is mechanical movement in the form of rotation. That may sound a little complicated, but you’re about to find out how simple it is to make a homemade electric motor. We’ll focus on building a direct current (or DC) motor that uses batteries. Most of the materials needed can be purchased from a hardware store and a craft store.
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Use your forefinger to give the copper loop a little spin and watch it spin around on its own afterward!
The little motor you created may not power a car—or even a food processor—but it will surely delight the young person who built it!
Trusses are found in virtually every modern building. They’re used to provide support for the structure so it can withstand heavy loads. Trusses can be seen in the roofs of large stores, in bridges, and in football stadiums—among countless other places.
What exactly is a truss? What’s the simplest way to construct a truss? Who uses trusses and for what purpose? What are trusses made of?
A truss is a two-dimensional structure (a plane) made of straight segments of wood or metal connected together to form triangles. In terms of stability and strength, a triangle can keep its shape under a heavy load better than a square can. In the following diagram, you can see how a load on the triangle is distributed through its sides such that the structure of the triangle holds its shape firmly and doesn’t collapse.
In contrast, when a square structure is loaded, the square will change its shape into a rhombus where its angles are no longer right angles, as shown in the next diagram. Such a structure doesn’t hold its shape, and it collapses when loaded.
One way a square can be supported so that it doesn’t lose its structure is to connect the two opposite corners with a diagonal line, turning the square into two triangles, as shown in the following diagram. This demonstrates how essential the shape of a triangle is in building stable structures.
A truss is made of connecting triangles. The simplest such truss can be constructed of two adjacent triangles that have a connecting line on top, as shown here.
Such a truss is historically known as a Warren truss. The shape of this truss was patented by the British engineer James Warren in 1848. When many of these triangles are connected to form a longer truss, they can be used in building a bridge, as shown in the following diagram.
Another example of the support abilities of triangles can be seen in the wings of old propeller biplanes. The wings of many of those planes were stacked on top of one another, supported by trusses.
Here’s an easy way to construct a truss at home.
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When your child is done gluing all the sticks according to the diagram, ask her what kind of truss she now has. Does it look like a famous truss that is named after someone? Of course, it is a Warren truss, as described earlier.
There are other types of trusses besides the Warren truss. Other known trusses are shown in this next diagram. Try to spot all the triangles in each truss. Some trusses use equilateral triangles, like the Warren truss. Other trusses use right-angle triangles, like the Howe and the Pratt trusses. There’s also the K truss, which uses triangles making the shape of the letter K.
There are many other types of trusses, most of which you can see via a simple Internet search.
Architectural and civil engineers rely heavily on trusses in constructing buildings, bridges, towers, etc. They understand the usefulness of those sturdy triangles for construction purposes.
Civil engineering is the oldest of the engineering disciplines. A civil engineer designs and builds construction projects. This includes roads, bridges, dams, buildings, airports, tunnels, railway systems, water supply systems, and wastewater treatment plants. Civil engineers also work on projects such as designing facilities for disposal of hazardous waste and building diversions to control floods. Civil engineers also supervise and maintain construction projects.
Civil engineers work both indoors and outdoors. They are often found at construction sites supervising and monitoring operations, and solving any problems that may arise at the site. Civil engineers learn a lot about soil mechanics because they have to work with soil directly—for example, when building foundations.
Seeing a bridge is a common, everyday occurrence for most people. When crossing a river or any waterway, you have to drive on or walk along a bridge. You might even walk along a people bridge constructed between buildings in a large hospital or company complex.
Bridges are often supported by trusses. As discussed in the previous section, a truss is a structure formed of connected segments of triangles, usually made of a material such as steel or wood. A truss is most commonly two-dimensional, meaning flat, like a board. In order to construct a bridge—which is three-dimensional—many trusses are incorporated into the bridge design.
Regardless of the kind of bridge—its style, its purpose, whether it supports people or vehicles—all truss bridges rely on trusses to support their load-carrying structures.
The simplest design for a truss is the Warren truss. Although the design of such a bridge is simple, it still can hold a large load. You can build a simple bridge by constructing two Warren trusses and a walkway. In order to find out how strong your bridge is, you’ll need a luggage scale to test how much force your bridge can support.
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If your child’s bridge can support 50 or 60 pounds of force, then he’s constructed a pretty sturdy bridge out of Popsicle sticks, using trusses and triangles.
There have been other famous bridges built to last. Some are supported by pillars on the bottom of the bridge and cantilevers that extend horizontally, such as the Forth Bridge in the east of Scotland, just a little west of the city of Edinburgh. Some bridges are suspension bridges that are hung by suspension cables, such as the famous Golden Gate Bridge. But a bridge, whether it’s a suspension bridge or not, wouldn’t be nearly as strong without trusses.
Electric circuits are everywhere in our lives. When you turn on your desk lamp, it lights up because it’s connected to an electric circuit. For the same reason, the burner on your electric stove gets hot and turns red when you switch it on. Your cell phone flashlight comes on and the phone’s other normal functions are possible because of the massive electrical circuitry housed within it.
These examples may make it sound as if electric circuits are very complicated, but they don’t always have to be. You can build a simple electric circuit out of pretty basic items at home.
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Did you observe the bulbs getting dimmer and dimmer as you added more bulbs into the circuit?
A connected electric circuit allows electric charges (such as electrons) to move inside the wires in a fashion similar to traffic. Notice how the bulbs allowed you to “see” that traffic in motion. This traffic of electric charges is known as electric current. In a way it is like the current in a river, except the river current is moving water. Electric current is moving charges.
What do you think the light bulbs do to that traffic (or current)? Do you think they help the traffic move faster or slower? Do they help that traffic speed up or slow down? (Remember that the bulbs got dimmer as you added more.)
If your child concluded that the bulbs act as obstacles to the electron traffic flow, then she was right on. The light bulbs create resistance to the flow of electrons in the wires, slowing them down. It’s similar to having more accidents along the highway that slow down traffic.
The flashlight in your cell phone works in a similar fashion. This is only one example of many other more complicated electric circuits. Even though the circuits can get more complex, they all operate under the same principles with respect to moving electrons.
There are several differences between electric circuits and static electricity. One difference is that electrons move inside the wires in electric circuits, but they remain stationary—not moving—when static electricity builds up. Also, all parts of an electric circuit must be connected and able to allow electrons to move through, so they must be made of conductors such as metal, while static electricity can only stay put on insulated material, such as plastic. Another important difference is that a power source, like a battery, is needed for an electric circuit, but is not needed to build up static electricity on an object.
The next time you turn on a burner in your stove and watch it get bright red, remember that you’re watching electrons in motion inside the stove’s electric circuits as those electrons “light up” the burner.
There are always warnings against letting a small child stick his finger in an electric socket. The danger of an electric shock is definitely no joke. But what is it about the human body that allows one to be electrically shocked? Is there a way to prevent one from being shocked when touching a live electrical wire?
The property that allows an object to let electricity move through it is called conductivity. A conductor is an object that allows electricity to move through it—i.e., it conducts electricity. As you might guess, the human body is one example of a conductor. There’s a category of objects that do not allow electricity to move through. Those objects are known as insulators. Rubber is a good example of an insulator.
Is there a safe way to test which materials are conductors and which are insulators (without being electrically shocked)? Absolutely, there is.
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| Bulbs Light Up (Yes/No) | |
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Material Used | Insulator | Conductor |
Sewing needle | ||
Plastic lid | ||
Styrofoam peanut | ||
Pencil lead | ||
Human fingernail | ||
Human hair | ||
Stainless steel pot | ||
Drinking glass | ||
Ceramic plate | ||
Wooden toothpick | ||
Salted water (add 1 teaspoon of salt in any cup, and fill to the top) |
Help her recognize the two categories of materials she used: those that allowed the light bulbs to light up, and those that didn’t. Now ask her to think about which of those materials she used in the circuit would count as conductors. In other words, which are the conductors and which are the insulators? Have her go through the list, checking the appropriate box—insulator or conductor—for each material she tested.
The electric circuit is closed when you connect a conducting object between the two loose wires. In such a closed circuit, the light bulbs light up when every part of the circuit is made of a conductor. If there is one insulator along the path, the bulbs won’t light up.
Conductors allow electric charges to flow through them like traffic flows on the highway. This flow of charges is known as an electric current. When an insulator is present, it’s like reaching a road that’s not finished: No cars could go down such a road. The electric charges can’t move along such a path, and there’s no electric current in the circuit.
A: A power source is what makes charges flow in a circuit. A battery is an example of a power source. The battery “kicks” the charges and moves them through it, like a soccer player kicks a ball as he passes it on. The charges maintain this current flow in the circuit as long as the battery is not dead.
Your daughter might have thought of testing human skin in the circuit, and may have found out that the bulbs didn’t light up. Even though the human body is a conductor (because it’s made of mostly water that has electrolytes), it’s a poor conductor when using a power source like a battery. That’s why it’s safe to place a finger in this circuit. Do not use a power source like an electric outlet.
An electrolyte is a substance that has an electric charge because it has ions. For example, when dissolving table salt in water, the sodium and chlorine atoms (which were sharing an electron) dissociate from each other, creating a positively charged sodium ion and a negatively charged chlorine ion. Such a solution is called an electrolyte.
The reason a 4.5V battery pack doesn’t cause a shock but a 110V electric outlet does lies in the strength of the electric current generated by these power sources. When connecting to the battery pack that’s connected to the two light bulbs, the batteries generate a very small current that’s harmless. When connecting to the electric outlet, the current generated is much, much greater and could be lethal.
Electrical engineers work on electrical equipment. They design equipment such as communication systems, navigation systems, energy production systems, motors, and radar, as well as equipment that is directly related to power generation and distribution. In addition, they develop the equipment, oversee its manufacturing process, and then test it before it is made available to the consumer.
Different careers are available for electrical engineers. For example, in communications systems they would develop equipment that transmits digital signals to cell phones. They would also design electrical grids that would help conserve energy. In energy production systems, they would develop sustainable energy technology for harvesting power.
Some phenomena in nature can’t occur without some associated effect happening at the same time. For example, every time the sun comes up over the eastern horizon at sunrise, it’s automatic that there’ll be light everywhere. The sunrise and the lighting effect are associated because of the very nature of the sun, which is to illuminate.
Electricity and magnetism constitute a similar example. When we have electricity moving in wires, magnetic effects show up immediately. The two are like sisters that can’t be separated. How can such a phenomenon be observed, and can it be useful in some everyday life application?
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The light bulbs light up, showing that electricity is indeed moving through the wires. But there’s another effect associated with the moving electricity. This other effect shows up in the compass needle that moves (or deflects)!
But isn’t a compass used to detect a magnetic field? After all, people carry compasses so they can find the direction they need to travel in, especially if they’re hiking in the wilderness. The compass responds to the presence of the earth’s magnetic field, aligning its needle with the direction north. Some people even like to play with the compass needle by bringing a magnet nearby and watching the needle respond to the magnet. So what does a battery and a bunch of wires and bulbs have to do with magnetism? After all, your child didn’t bring a magnet near the compass.
When a magnet is present, it alters the space around it. This altering of the surrounding space that some nearby objects can sense is called a magnetic field. For example, if you bring two south poles of two magnets near each other, they “sense” the magnetic field of the other magnet and refuse to come closer to touch.
Every time there’s electricity moving in the wires, there’s automatically a magnetic field that shows up at the same time. Electricity and magnetism can’t be separated. The magnetic field shows up right around the wires. That’s why the wire had to be laid right on top of the compass. Since the compass responds to the presence of a magnetic field (as it does to Earth’s magnetic field), it can actually detect the magnetic field close by in the wires.
Can this phenomenon be put to good use? Can a magnetic field generated by electricity be fashioned into something useful? One very important and useful tool is an electromagnet (as in electric magnet). All one needs in order to make an electromagnet is to wrap the wire many times around an object made of iron, such as an iron nail, and connect the two ends of the wire to a battery. It’s as simple as that!
Simple electromagnet
Electromagnets are used in many places. For example, if one needs to have a magnet he can turn on or off when needed, he uses an electromagnet. Electromagnets are used in junkyards when heavy objects such as cars need to be lifted and moved around. The electromagnet is turned on when the car is ready to be lifted. When the electromagnet is turned off, the car drops into the location it needs to sit. If a permanent magnet were used, it would be near impossible to “peel” the car off that giant permanent magnet once the magnet was fastened to it.
Mechanical engineers design devices such as machines and tools. A mechanical engineer has the role of taking an idea and developing it into a product that is ready for the marketplace. Examples of machines that mechanical engineers build include cars, engines, generators, turbines, elevators, escalators, refrigeration and air conditioning systems, and robots used in manufacturing, among many others. In addition, mechanical engineers are involved in the process of developing the machines and tools they design and seeing them through the manufacturing process, as well as testing them afterward.
Mechanical engineering is one of the broadest fields of engineering. The skills mechanical engineers would have acquired upon graduation with a bachelor’s degree make them immediately hirable.
Vehicles today are powered in so many different ways. There are gasoline-fueled automobiles, and ones that run on diesel. Solar cars do exist, even if they’re mostly student projects in university-level engineering classes. Electric cars have been making their way onto the scene, and hydrogen fuel cell cars are also a reality.
Since the invention of the wheel, earlier people have relied on animals to supply the power for movement. But today new transportation technologies are being developed that would’ve seemed like science fiction only a few decades ago.
Are there simpler ways to power a vehicle—even simpler than using an animal? The answer is yes. You can actually use your own breath; but, of course, the vehicle would have to be a toy car in order for it to move. The idea behind this experiment is that you and your child can build a car from scratch and use an “alternative source of energy” to power it.
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How far does the car go? Is the room long enough to allow for the balloon to deflate fully?
This type of car is obviously not meant to keep going very long like the ones that use batteries, but hopefully your child will have a good time with this car he created himself.
Boats can be powered by a person rowing tirelessly until he gets to his destination. Boats can also be powered by the wind, or by gasoline.
Believe it or not, you can power a boat using something as simple as soap, and it’s all related to the surface tension of water. A liquid like water has surface tension when it is in contact with the air. The molecules in the water are much more attracted to each other (they stick together) than to the air around them. The water molecules pull so strongly toward each other that they act as if there is an elastic sheet stretched around them. When an object is placed in water, the surface tension of the water surrounding the object is all the same, so the object doesn’t move. But if something can make the surface tension in the rear of a boat smaller than in the front of it, the greater surface tension in the water in the front can pull the boat forward.
This idea was demonstrated by scientists using soap. Soap lowers the surface tension of water. That’s why soap feels slippery on the skin, and spreads easily. If there is a reservoir in the rear of a light boat that releases soap into the water behind the boat, the spreading soap lowers the surface tension behind the boat, allowing the water in front of the boat (with higher tension) to pull the boat forward.
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You just witnessed how the difference in surface tension between the water in front and behind the boat propelled it forward. This difference in surface tension was created by the soap. Unfortunately, the soap acts like a surfactant, spreading over the water and lowering the water’s surface tension all around the boat. That’s why the boat stops. In order to make the boat move forward again, you’d have to replace the water in the basin with new water that has no soap in it.
That’s not fun! Is there another way to make the boat move forward constantly? In 2013, a team in the United Kingdom demonstrated that other liquids besides soap can be used to lower the surface tension of water behind the boat. They used rubbing alcohol!
Have your child repeat the experiment again. This time, tell her to use a clean dropper to add a couple of drops of rubbing alcohol into the hole in the rear end of the boat. Does the boat move forward? If so, tell her to add another couple of drops into the boat’s reservoir (the hole). Is the boat propelled forward again? Tell her to keep adding more drops of alcohol, and notice that she doesn’t need to replace the water in the basin like she did when she used soap.
The reason alcohol works better than soap is because the alcohol lowers the surface tension behind the boat, but—unlike the soap—alcohol doesn’t spread over the surface of the water all around the boat; rather, it mixes with the water. This way the water can keep its higher surface tension.
A: A water droplet is spherical in shape. This is due to the strong attraction between water molecules. The molecules in a water drop pull inwardly toward each other with an equal amount of force, creating a spherical shape to the water drop, and tension on its surface. So the fact that a water droplet is a sphere is a visible sign of water surface tension.
It’s true the boat is a miniature, but it serves the purpose of demonstrating yet another scientific principle. Surface tension of a liquid like water is an important phenomenon behind why water droplets are spherical in shape. It’s also the reason some bugs are able to “glide” on the surface of water.
Moving objects that are powered usually have some form of stored energy that can be converted into motion (and often heat). For example, when you push a heavy object in order to move it, you’re able to do so only because you gave your body food earlier that day. The source of the energy behind the work you did was stored in the food you ate. In other words, energy is constantly transforming from one form into another.
The gasoline you put into your car’s tank has stored energy in it. Once that gasoline is ignited inside the engine, the stored energy in the gasoline transforms into work that eventually turns the car’s axles. There are other ways energy can be stored to power vehicles. One such way is the energy stored in the wound torsion spring of a mousetrap. It’s true that you can only power a small vehicle with a mousetrap spring, but the principle is the same. You’re transforming the stored energy in the wound spring into power for the toy car.
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How far does his car travel before it stops? Measure the distance and record it.
Ask your child to make another mousetrap car, but use a shorter plastic rod (perhaps 8" long). Have him race both cars side by side. Do they both travel just as far? Which one travels the farthest? He probably found out that the car with the longer rod travels farther.
These investigations can become the entry point into the world of design that has intrigued engineers for centuries. The mousetrap car can be the first of many design projects that engage your child for a long time to come.
Automotive engineering is one branch of mechanical engineering. Automotive engineers are involved in the design and development of cars, trucks, motorcycles, and any other vehicles that use motors. They also see such vehicles through the manufacturing and testing process.
This is a very specialized field, and few universities offer bachelor degrees in automotive engineering. In general, students start by majoring in mechanical engineering, and choose an emphasis in automotive engineering by taking classes in this area. Such courses might include internal combustion engines, diesel engine theory, and powertrain dynamics. There are many more universities that offer master’s degrees in automotive engineering for those interested in earning a graduate degree in the field.
Rockets are a fascination for many. Some people become interested in rockets early in childhood, and they never lose the fascination. Some people end up studying rockets, and even building them to send into space.
Is there an easy way to make a rocket that’s safe to launch in your own neighborhood park? Absolutely. The best such rocket is a water-air rocket. When air is compressed inside a partially filled water bottle, the built-up pressure inside the bottle becomes too large at some point, and the bottle launches into the air like a rocket.
Try this experiment outside on a warm day where there’s plenty of open space around you.
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Aerospace engineers research, design, develop, and test aircraft (such as planes and jets), spacecraft (such as space vehicles and satellites), and missiles. Their main focus is on the aerodynamics of vehicles that fly within Earth’s atmosphere and beyond its boundaries. They can specialize in areas such as structural design, navigation, propulsion, and guidance and control systems. Aerospace engineers can work in private commercial companies or in the military.
There are many specializations in aerospace engineering. Examples include expertise in aerodynamics, thermodynamics, and celestial mechanics, among others. Those who concentrate on aircraft are known as aeronautical engineers, while those who study spacecraft are astronautical engineers.
Lots of young learners are given the opportunity to build miniature pyramids as part of a social studies class project. If your child’s teacher doesn’t assign the Giza project, you might consider doing it at home as a family learning activity. Building pyramids is a lot of fun, and it provides you with a perfect opportunity to review triangles with your child.
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It’s not difficult to build the pyramids. There are many approaches you and your child can use. First, you’ll have to make some basic decisions: How big do you want your pyramids to be? How many pyramids will you build? (The Giza Necropolis has three major pyramids.) How will you decorate your pyramids? Once you’ve made your choices, the rest is fairly straightforward. The basic purpose of this activity is to use it as an opportunity to review the geometry of triangles with your child.
The three interior angles of a triangle always add up to 180 degrees. An equilateral triangle has three equal sides and three equal angles (each interior angle is 60 degrees). An isosceles triangle has two equal sides and two equal interior angles. A scalene triangle has no equal sides and no equal angles.
A triangle can also be categorized based on the measurements of its interior angles. For an acute triangle, all of its interior angles are less than 90 degrees. A right triangle has one interior angle that’s exactly 90 degrees. A right triangle also has one side that’s longer than the other two sides. It’s the side of the triangle opposite from the right angle. That side, the longest side of the right triangle, is known as the hypotenuse. An obtuse triangle has an interior angle that’s greater than 90 degrees.
To build a miniature pyramid, you’ll need four equilateral triangles and a square base. It’s best if you measure and draw the pieces on card stock before cutting them out. Help your child measure out and draw four equilateral triangles and a square base. (Note that the square base should be the same width as the bottom edge of the triangles.)
After you’ve drawn the pieces on card stock, cut them out and assemble them using glue. You may need to use Scotch tape on the inside of the pyramid so that the pieces hold together while the glue is drying. Also, if your child is planning to decorate the pyramid using crayons or markers, it’s best that he do that before the pieces are assembled.
Another approach to decorating the pyramid is to cover the sides in glue after the pieces are assembled, and coat the pyramid with real sand. This approach can get messy, so you’ll want to do it outside or over a large piece of cardboard or plastic. The sand approach, though messy, results in a more realistic-looking miniature pyramid.
Pythagoras was a famous mathematician and philosopher who lived in Greece around 500 B.C. Sometimes referred to as the first “true” mathematician, Pythagoras believed that geometry was the highest form of mathematics, and that mathematics could help people understand the world around them. He believed that numbers have personalities. Although he and his followers contributed several important ideas to the study of mathematics, Pythagoras is most famous for the Pythagorean theorem, a formula that applies to all right triangles.
Ask your child if he thinks he could build a pyramid using an isosceles or scalene triangle. Encourage him to test his prediction by attempting to build a mini pyramid utilizing these other triangle shapes.
Either while building or after the initial build, you can help your child find the area of one of the triangles used in the pyramid construction. The area of a triangle is found by multiplying the base by the height and dividing the product in half. For example, if your triangle has a base of 4" and a height of 4", the triangle’s area is 8 sq." (4 × 4 = 16, half of which is 8).
The Pythagorean theorem states that, for a right triangle, the square of the hypotenuse is equal to the sum of the squares of the other two sides. The theorem can be written in equation form as a2 + b2 = c2, where c is the length of the hypotenuse, and a and b are the lengths of the triangle’s other two sides.
In addition to being a great geometry activity, the mini pyramid project also provides you with an opportunity to discuss ancient Egyptian history with your child. He may find it interesting to know that, although experts have proposed many theories, no one has quite figured out how the ancient Egyptians constructed the actual pyramids. One thing is certain, however: Those ancient builders had a supreme understanding of geometry.
Industrial engineering is a profession that is old and very broad in its focus. It is concerned with optimizing systems that include equipment, people, materials, energy, and information, as well as money. The work of industrial engineers involves identifying where wastefulness occurs in a system, then finding solutions to reduce it.
Many people who work in the field of industrial engineering may have earned other engineering degrees, such as mechanical engineering or manufacturing engineering. Industrial engineers often work in manufacturing and technical services. When they are identifying problems they need to optimize, they are likely to be found, for example, observing workers assembling parts of a product in a factory. They later move to their offices in order to find optimization solutions to the problems they identified.