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Index
Cover Title Copyright Dedication Contents ACKNOWLEDGEMENTS THE AUTHOR CONTRIBUTING AUTHORS PHOTO AND ILLUSTRATION CREDITS INTRODUCTION How to use this book PART 1 ABOUT FLEXIBLE FORMWORKS
CHAPTER 1 ON FLEXIBILITY
Control New language of form
CHAPTER 2 THE HISTORY OF FABRIC FORMWORK
The inventions of the fabric-formed floor The wider potential of fabric formwork The Ctesiphon system and its legacy Shell structures and the cost of formwork Architectural expression Marine and geotechnical applications of fabric formworks Contemporary fabric-formed architecture Conclusions
CHAPTER 3 STRUCTURAL INTELLIGENCE IN FLEXIBLE MATERIALS
Funicular forms Flow of forces in solids Following curved force flows in fabric-formed structures Pressurized membranes – a co-incidence of skins Box: Materials Savings in Flexible Fabric Moulds
PART 2 CONSTRUCTION
INTRODUCTION How the content is organized Flat-sheet moulds Models Subtly different skills CHAPTER 4 TEXTILES
The basics General considerations Material behavior (mechanical properties) Textile structure
Woven textiles Deformation "on the bias" Knit textiles Non-wovens Plastic films Coated and uncoated textiles
Preferred formwork fabric types (woven polyethylene (PE) and polypropylene (PP) fabrics)
On the robustness of flexible moulds Polyethylene (PE) vs. polypropylene (PP)
Coated vs. uncoated PP and PE textiles
Uncoated (permeable) PP and PE fabrics – filtering fabric mould-walls Coated PE or PP textiles Differences in handling coated or uncoated fabrics Finally
Fabric handling Slack-sheet moulds
Creases Thermo-forming Push-buckles
Energized (tensioned) formwork sheets
Stress and stress distribution Pre-tensioning Pull-buckles Pull-buckles and pre-tensioning from impactos
Sewing
Sewing PP or PE fabrics Sewing stretch-knit fabrics Cutting, marking, and drawing on fabrics Handling fabric at joints and connections
CHAPTER 5 CONCRETE
Concrete's constituent parts – mix designs
General considerations Admixtures Water-cement ratio Concrete shrinkage Concrete slump and plasticity Self-compacting concrete (SCC) Vibration/compaction Fiber reinforced concrete (FRC) Ultra high performance concrete (UHPC) Special considerations when placing concrete in flexible moulds Aggregate size and shape Sequential lifts Pour rate
Special considerations with permeable fabric moulds
Finally
CHAPTER 6 CONNECTIONS
General considerations
Stress distribution
Fabric-to-fabric connections
Fabric-to-fabric "jointless" connections Fabric-to-fabric heat-welding Fabric-to-fabric sewing Fabric-to-fabric spline connections Fabric-to-fabric lacing and laced splines Rolled-and-tied closures Fabric-to-fabric plastic "zip-ties" Fabric-to-fabric pinning Fabric-to-fabric clamping
Fabric-to-frame connections
Fabric-to-frame clamp or pressure plates Fabric-to-frame stapling Fabric-to-frame clamping Fabric-to-frame screwing/pinning
Other connections
Free pull-points Impactos Wrapped ball Pre-stress with a threaded rod Stencil frames Form-ties Voids and openings (block-outs) "Jointless" edge connections Binding ties Sequential casts Other sequential pours
Edge-frame connections against curved fabric sheets
Pressed edges Foam rubber edge-frame Cut fabric edges Matched jaws
Scaffolding strategies
Strong-backs Spaced tables "Loose" supports
Reinforcing
Rebar connections Special considerations: rebar tie-wire
CHAPTER 7 TIPS & TRICKS
Water tests Welding burns Drawing on plastic fabrics Captured fabric Undercut or "keyed" rigidified fabric moulds Cutting, and finishing plastic rope Cutting plastic fabrics Heat-setting thermoplastic sheets Air bubbles (bug holes) Fitting rigid frames to fabric-formed concrete surfaces Rope tricks for mechanical advantage in pre-tensioning Complex surface geometry made simple On shaping impactos A note on tape Flexible mould edges External vibration A note on filling permeable moulds On filling coated-fabric moulds External manipulations of a pressurized mould Fragility of recently set concrete in flexible moulds On the robustness of flexible moulds: repair during casting
CHAPTER 8 CAST-IN-PLACE COLUMN MOULDS
Box: Pressure and Fabric-Tension in a Column Mould Commercially available column moulds Custom-made column moulds
Multiple strong-back moulds Asymmetry in tension membrane moulds Bulge-wall columns Liner + jacket methods Stretch-knit fabrics in column moulds Vertical pre-tensioning Column capitals A note on column reinforcing
CHAPTER 9 CAST-IN-PLACE WALL MOULDS
"Quilt-point" method Frame-restraint method Zero-waste wall formwork Bulge-wall method
CHAPTER 10 OPEN TROUGH MOULDS
Foundation formworks
"Fast-Foot" Strip footings and step footings
Variable-section open trough moulds
Variable-section pre-cast columns Other variable-section moulds Elastica curves Open trough moulds for tilt-up walls and facades Open trough moulds for variable-section beams Longitudinal pre-tensioning Variable-section open trough moulds – keel method
CHAPTER 11 NON-PRESSURIZED MOULDS
Open pan fabric formworks
Drumhead open pan formworks Direct casts and inverted casts
Box: Vibrating Concrete in Permeable, Open Pan Moulds
Slack-sheet open pan moulds Wrinkled sheets Spray-foam-backed moulds Rigidified fabric moulds
Hanging sheet moulds
Horizontal hanging sheet moulds Vertical hanging curtain moulds
Box: Funicular Vaults and Thin-Shells; Double Curvature in Shells
Inverted hanging sheet moulds and structural shells Direct-cast thin-shell vaults
CHAPTER 12 TRUSS AND BRANCHING FORMS
Naturally formed branching shapes
Stencil frames as guides for branching shapes Column-to-beam branching shapes Excess fabric at branching joints Horizontal, branching, open trough moulds Pre-tensioned branching shapes Truss moulds
Summation: Construction With Fabric Formworks
Advantages of fabric formworks Advantages of flat-sheet formworks Disadvantages of fabric formworks Disadvantages of flat-sheet formworks
CODA REFERENCES PATENTS GLOSSARY INDEX
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