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Index
Cover
Title
Copyright
Dedication
Contents
ACKNOWLEDGEMENTS
THE AUTHOR
CONTRIBUTING AUTHORS
PHOTO AND ILLUSTRATION CREDITS
INTRODUCTION
How to use this book
PART 1 ABOUT FLEXIBLE FORMWORKS
CHAPTER 1 ON FLEXIBILITY
Control
New language of form
CHAPTER 2 THE HISTORY OF FABRIC FORMWORK
The inventions of the fabric-formed floor
The wider potential of fabric formwork
The Ctesiphon system and its legacy
Shell structures and the cost of formwork
Architectural expression
Marine and geotechnical applications of fabric formworks
Contemporary fabric-formed architecture
Conclusions
CHAPTER 3 STRUCTURAL INTELLIGENCE IN FLEXIBLE MATERIALS
Funicular forms
Flow of forces in solids
Following curved force flows in fabric-formed structures
Pressurized membranes – a co-incidence of skins
Box: Materials Savings in Flexible Fabric Moulds
PART 2 CONSTRUCTION
INTRODUCTION
How the content is organized
Flat-sheet moulds
Models
Subtly different skills
CHAPTER 4 TEXTILES
The basics
General considerations
Material behavior (mechanical properties)
Textile structure
Woven textiles
Deformation "on the bias"
Knit textiles
Non-wovens
Plastic films
Coated and uncoated textiles
Preferred formwork fabric types (woven polyethylene (PE) and polypropylene (PP) fabrics)
On the robustness of flexible moulds
Polyethylene (PE) vs. polypropylene (PP)
Coated vs. uncoated PP and PE textiles
Uncoated (permeable) PP and PE fabrics – filtering fabric mould-walls
Coated PE or PP textiles
Differences in handling coated or uncoated fabrics
Finally
Fabric handling
Slack-sheet moulds
Creases
Thermo-forming
Push-buckles
Energized (tensioned) formwork sheets
Stress and stress distribution
Pre-tensioning
Pull-buckles
Pull-buckles and pre-tensioning from impactos
Sewing
Sewing PP or PE fabrics
Sewing stretch-knit fabrics
Cutting, marking, and drawing on fabrics
Handling fabric at joints and connections
CHAPTER 5 CONCRETE
Concrete's constituent parts – mix designs
General considerations
Admixtures
Water-cement ratio
Concrete shrinkage
Concrete slump and plasticity
Self-compacting concrete (SCC)
Vibration/compaction
Fiber reinforced concrete (FRC)
Ultra high performance concrete (UHPC)
Special considerations when placing concrete in flexible moulds
Aggregate size and shape
Sequential lifts
Pour rate
Special considerations with permeable fabric moulds
Finally
CHAPTER 6 CONNECTIONS
General considerations
Stress distribution
Fabric-to-fabric connections
Fabric-to-fabric "jointless" connections
Fabric-to-fabric heat-welding
Fabric-to-fabric sewing
Fabric-to-fabric spline connections
Fabric-to-fabric lacing and laced splines
Rolled-and-tied closures
Fabric-to-fabric plastic "zip-ties"
Fabric-to-fabric pinning
Fabric-to-fabric clamping
Fabric-to-frame connections
Fabric-to-frame clamp or pressure plates
Fabric-to-frame stapling
Fabric-to-frame clamping
Fabric-to-frame screwing/pinning
Other connections
Free pull-points
Impactos
Wrapped ball
Pre-stress with a threaded rod
Stencil frames
Form-ties
Voids and openings (block-outs)
"Jointless" edge connections
Binding ties
Sequential casts
Other sequential pours
Edge-frame connections against curved fabric sheets
Pressed edges
Foam rubber edge-frame
Cut fabric edges
Matched jaws
Scaffolding strategies
Strong-backs
Spaced tables
"Loose" supports
Reinforcing
Rebar connections
Special considerations: rebar tie-wire
CHAPTER 7 TIPS & TRICKS
Water tests
Welding burns
Drawing on plastic fabrics
Captured fabric
Undercut or "keyed" rigidified fabric moulds
Cutting, and finishing plastic rope
Cutting plastic fabrics
Heat-setting thermoplastic sheets
Air bubbles (bug holes)
Fitting rigid frames to fabric-formed concrete surfaces
Rope tricks for mechanical advantage in pre-tensioning
Complex surface geometry made simple
On shaping impactos
A note on tape
Flexible mould edges
External vibration
A note on filling permeable moulds
On filling coated-fabric moulds
External manipulations of a pressurized mould
Fragility of recently set concrete in flexible moulds
On the robustness of flexible moulds: repair during casting
CHAPTER 8 CAST-IN-PLACE COLUMN MOULDS
Box: Pressure and Fabric-Tension in a Column Mould
Commercially available column moulds
Custom-made column moulds
Multiple strong-back moulds
Asymmetry in tension membrane moulds
Bulge-wall columns
Liner + jacket methods
Stretch-knit fabrics in column moulds
Vertical pre-tensioning
Column capitals
A note on column reinforcing
CHAPTER 9 CAST-IN-PLACE WALL MOULDS
"Quilt-point" method
Frame-restraint method
Zero-waste wall formwork
Bulge-wall method
CHAPTER 10 OPEN TROUGH MOULDS
Foundation formworks
"Fast-Foot"
Strip footings and step footings
Variable-section open trough moulds
Variable-section pre-cast columns
Other variable-section moulds
Elastica curves
Open trough moulds for tilt-up walls and facades
Open trough moulds for variable-section beams
Longitudinal pre-tensioning
Variable-section open trough moulds – keel method
CHAPTER 11 NON-PRESSURIZED MOULDS
Open pan fabric formworks
Drumhead open pan formworks
Direct casts and inverted casts
Box: Vibrating Concrete in Permeable, Open Pan Moulds
Slack-sheet open pan moulds
Wrinkled sheets
Spray-foam-backed moulds
Rigidified fabric moulds
Hanging sheet moulds
Horizontal hanging sheet moulds
Vertical hanging curtain moulds
Box: Funicular Vaults and Thin-Shells; Double Curvature in Shells
Inverted hanging sheet moulds and structural shells
Direct-cast thin-shell vaults
CHAPTER 12 TRUSS AND BRANCHING FORMS
Naturally formed branching shapes
Stencil frames as guides for branching shapes
Column-to-beam branching shapes
Excess fabric at branching joints
Horizontal, branching, open trough moulds
Pre-tensioned branching shapes
Truss moulds
Summation: Construction With Fabric Formworks
Advantages of fabric formworks
Advantages of flat-sheet formworks
Disadvantages of fabric formworks
Disadvantages of flat-sheet formworks
CODA
REFERENCES
PATENTS
GLOSSARY
INDEX
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