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Index
Preface
1. Continuous Improvement Tools
Improvement Philosophies and Methodologies
Just-in-Time (JIT)
Thinking Revolution
Lean Manufacturing
20 Keys to Workplace Improvement 10
Measuring and Prioritizing the Improvements
Book Structure
Recommended Readings
2. Material Flow and Facilities Layout
Signs and Reasons for a Need to Change the Layout
Theoretical Basis
Main Types of Industrial Companies
Layout Types
Characteristic of the Traditional Layouts
Step 1: Formulate the Problem
Step 4: Choose the Right Solution
Step 6: Design Cycle
Summary
3. Material Flow and the Design of Cellular Layouts
Mass Production
Flow or Assembly Lines
Cell Layout Design Justification
Basic Cell Design Nomenclature
Cell Design Methodology
Group Technology
Time Study
Leveling Production
Multifunctional Workers
Workforce Optimization
4. Equipment Efficiency: Quality and Poka-Yoke
Inspection and Statistical Quality Control (SQC)
From SQC to Zero Defects
Poka-Yoke Design Methodology
5. Equipment Efficiency: Performance and Motion Study
Motion Economy Principles
Motion Study Tools
5W2H and 5-Why Methods
Worker-Machine Diagram
Machine-Worker Ratio
Machine-Machine Diagram
6. Equipment Efficiency: Availability, Performance, and Maintenance
Equipment Maintenance
Types of Maintenance
Maintenance Program Implementation
Getting Started
Preventive Maintenance Implementation
TPM: Total Productive Maintenance
RCM: Reliability-Centered Maintenance
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