Creating Mixed Model Value Streams · Practical Lean Techniques for Building to Demand · 2nd Edition by Duggan, Kevin J. -- Read -- Imperial Library of Trantor

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Foreword Preface Acknowledgments Part I: Introduction Questions for Mixed Model Getting Started Challenges of the Real Factory A New Look at These Challenges with Value Stream Mapping Where Do We Start? Welcome to EMC Supply Company Our Visit to EMC Supply Mixed Model Production Part II: Product Families and the Pacemaker Question 1—Do We Have the Right Product Families? Product Families: A Closer Look Developing the Product Family Matrix at EMC Refining the Product Families The Current-State Map Developing a Future State Question 2—What Is the Takt Time at the Pacemaker? Takt Time Question 3—Can the Equipment Support the Takt Time? Cycle Time Question 4—What Is the Interval? Determining the Interval Part III: Flow at the Pacemaker Question 5—What Are the Operator Balance Charts for the Products? What Time Do We Balance To? Creating Operator Balance Charts Balancing Machine Cycles Identifying the True Pacemaker Material Presentation Question 6—How Will We Balance Flow for the Mix? Balancing Products with High Work Content into the Family Varying Labor: A Closer Look Changeovers at the Pacemaker Question 7—How Will We Create Standard Work for the Mix? Documenting Standard Work Visual Method Sheets Smart Tools and Standard Work Part IV: Pitch and Scheduling Question 8—How Will We Create the Pitch at the Pacemaker? Leveling Using Pitch The Schedule Box Creating Pitch at EMC Supply Inverse Pitch The Future State Question 9—How Will We Schedule the Mix at the Pacemaker? Mix Logic Charts Creating the Mix Logic Chart at EMC Supply Leveling the Mix Loading the Schedule Box The Future State Part V: Customer Demand Question 10—How Will We Deal with Changes in Customer Demand? Smoothing Demand with Dynamic Supermarkets Building to Changing Customer Demand Determining the Starting Point The Future State Part VI: How Will Upstream Processes Support the Pacemaker? Offset Sequencing Sequenced FIFO Part VII: Putting It All Together How Does It All Work? Running the Future State What’s Next for the Team? Kevin J. Duggan on Lean Appendices Appendix A: Lean Glossary Appendix B: EMC Supply Data Set Important Sources About the Author

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