CHAPTER 14

Planning the Brew

Before each brewing cycle is begun, prepare everything that will be needed so the operation may proceed smoothly and without interruption. Make sure that an adequate volume of healthy yeast are available.

Be aware that density and pH readings vary with temperature, so the hotter the mash or wort sample is, the lower the density and pH appear to be. The pH and density should both be gauged at the reference temperature they are calibrated at, whether that is 60 or 68 degrees F (15.56 or 20 degrees C).

Where periods of time are quoted, the longer times generally suit full-bodied, fully lagered beer, or the mashing, sparging, and boiling of difficult malts. The shorter times favor light, quickly maturing beer and beer made from well-modified malt.

If you have not read the whole text, do so before beginning to brew. The procedural outline immediately following is inadequate by itself; the brewer should be familiar with the wider scope of information found elsewhere in the text.

A Note on Mixing

Whenever two substances are to be mixed, mixing should be accomplished gradually to ensure even distribution. When one of the substances is liquid and the other is dry, the dry substance is gradually and evenly moistened before it is flooded with the liquid. Unless this precaution is taken, dry “balls” may become isolated by being encased in paste.

Always mix by the gradual dilution of the smaller amount of any two substances by the larger. Always mix liquids into dry substances, and mix them gradually.

To oxygenate any solution, rouse it splashingly and force air into it, as by pushing downward with an inverted spoon. To rouse a solution without aerating it, very gently rock the vessel or stir slowly, pivoting the spoon at the surface level of the solution to prevent vortexing and splashing.

Planning

Paperwork is probably not your favorite pastime, but predicting a beer’s density, color, and flavor and achieving reasonable batch-to-batch consistency are only possible by planning. Use the worksheets in the following tables to plan any recipe and brew, using the text and tables to calculate requirements. Worksheets are provided rather than formulas, because many brewers are not comfortable with algebra.

Due to the cumbersome nature of parenthetically including all the varying units of measurement commonly used by brewers (barrels, hectoliters, liters, kilograms), weight is only given in pounds or avoirdupois ounces, and volume in U.S. gallons. For brewers who use other units of measurement other than pounds, ounces and gallons as given, use the weights and measures in appendix D to convert results to other units of measure. Where EBC color is given in a malt lot analysis, convert it to °Lovibond/SRM by the formula EBC(.375) + .46 = SRM. Where extract potential is given as liter°/kilogram 7 Miag, convert it to percent extract/gallon by the formula L°/kg/385.65 = % extract/gal.

Table 14

Table 15

Table 16

Brew-house Yield from Various Sources

Source

Modification

Color, °L/ASBC (Avg.)

Extract Potential

Mash Type

Brewhouse Yield 1 Lb./1 Gal., 92%

DBCG

AICG

°P

SG

Lager malt, 2-row tradit’l

Low

1.4

80.5%

77.4%

Multi-rest

8.2

1033

Infusion

8.0

1032

Lager malt, 2-row European

Moderate

1.6

80%

76.9%

Multi-rest

8.1

1033

Infusion

8.0

1032

Lager malt, 2-row American

Full

1.7

79.5%

76.4%

Multi-rest

8.1

1032.5

Infusion

7.9

1032

Lager malt, 6-row American

Full

1.7

77.5%

74.5%

Multi-rest

7.9

1031.5

Infusion

7.7

1031

Pale malt, 2-row British

Full

2.4

80%

76.9%

Infusion

8.1

1033

Diastatic, 6-row

Moderate

1.3

80.5%

77.4%

Infusion

8.2

1033

Wheat malt, Red winter

Full

2.0

82.5%

79.3%

Multi-rest

8.4

1034

Infusion

8.2

1033

CaraPils

Sacch’r

3.0

78%

75.0%

7.9

1032

Vienna

Moderate

5.0

80%

76.9%

8.1

1033

Munich

Moderate

9.0

80%

76.9%

8.1

1033

C-30

Sacch’r

30

77%

74.0%

7.8

1031.5

Crystal

Sacch’r

55

77%

74.0%

7.8

1031.5

C-80

Sacch’r

80

76.5%

74.0%

7.8

1031

C-120

Sacch’r

120

76%

73.1%

7.7

1031

Amber

Over

25

77%

74.0%

7.8

1031.5

Brown

Full

55

75%

72.2%

7.6

1030

Chocolate

Low

400

70%

67.3%

7.1

1028.5

Black malt

Low

600

70%

67.3%

7.1

1028.5

Roast barley

450

70.5%

68.8%

7.3

1029

Flaked barley

1.5

60%

57.7%

6.1

1024.5

Flaked wheat

2.0

87%

83.7%

8.8

1035.5

Flaked corn

1.0

88%

84.6%

8.9

1036

Oatmeal

1.0

62%

59.6%

6.3

1025

Rice

0.5

88%

84.6%

8.9

1036

Kettle Adjuncts

Source

Color, °L/ASBC (Avg.)

Extract Potential

Brewhouse Yield 1 Lb./1 Gal., 92%

DBCG

AICG

°P

SG

Malt syrup, diastatic

3.0

78%

9.0

1036

Malt syrup, light

5.0

78%

9.0

1036

Malt syrup, amber

10.0

78%

9.0

1036

Malt syrup, dark

15.0

78%

9.0

1036

Malt syrup, wheat

3.0

78%

9.0

1036

DME, light

7.5

97%

11.1

1045

DME, amber

12.5

97%

11.1

1045

DME, dark

18.0

97%

11.21

1045

Malto-dextrin

6.0

92%

10.6

1042.5

Glucose

90%

10.4

1041.5

Sucrose

100%

11.5

1046.2

Honey

76%

8.8

1035

CaraPils

3.0

78%

75.0%

8.6

1034.5

C-30

30

77%

74.0%

8.5

1034

Crystal

55

77%

74.0%

8.5

1034

C-80

80

76.5%

73.6%

8.5

1034

C-120

120

76%

73.1%

8.4

1034

Chocolate

400

70%

67.3%

7.7

1031

Black malt

600

70%

67.3%

7.7

1031

Roast barley

450

70.5%

68.8%

7.9

1032

Table 17

Brewing Liquor, Volume, and Treatment

1

2

               

-3

4

 

5

       

6

7 (5x6)

8 (COL 6

9 (3+7)

IONS

PILSEN

DORTMUND

MUNICH

VIENNA

BURTON

YRKSHR

DUBLIN

LONDON

EDINBRGH

Your Water

Difference

IONS: 1 GRAM ADDED TO 1 GAL.

X GRAMS PER GAL.

=PPM ADDED

X GAL.) = TREATMENT

FINAL LIQUOR PROFILE, PPM

CaSO4

MgSO4

NaCl*

CaCl2

CaCO3

Ca

7

225

75

200

275

100

120

90

120

     

61.5

               
                               

72.

         
                                 

106.

       
                                           

Mg

2

40

18

60

40

15

5

5

25

       

37.

             
                                           

Na

2

60

2

8

25

25

12

15

55

         

104.

           
                                           

SO4

5

120

10

125

450

65

55

40

140

     

147.4

               
                           

145.3

             

HCO3

15

180

150

120

260

150

125

125

225

             

158.4

       
                                           

Cl

5

60

2

12

35

30

20

20

65

         

160.3

           
                               

127.4

         

HDNS

30

750

250

750

875

275

300

235

350

                       
                       

HARDNESS ADDED, ONE GRAM/1 GAL.

       
                       

CaSO4

153.8

               
                       

MgSO4

 

92.5

             
                       

NaCl

   

0.

     

0.

 

0.

                       

CaCl2

     

180.

         
                       

CaCO3

       

106.

       
                                           

TDS

35

1000

275

850

1100

400

350

300

650

     

TDS ADDED, ONE GRAM IN 1 GAL.

       
                       

CaSO4

208.9

               
                       

MgSO4

 

182.3

             
                       

NaCl

   

264.2

           
                       

CaCl2

     

199.4

         
                       

CaCO3

       

264.2

       

* Calcium chloride, dihydrate (CaCl2⋅H2O)

Table 18

Brew-house Utilization and IBUs of 1 HBU/Gal. for Various Densities/Gravities

Wort Density:

8–12.5 °P
SG 1032–50

12.5–16 °P
1050–1065

16–18 °P
1065–1075

18–20.5 °P
1075–1085

20.5–23 °P
1085–1095

Boil Time, Minutes:

UTL’

IBU

UTL’

IBU

UTL’

IBU

UTL’

IBU

UTL’

IBU

Hops

90

31%

22.5

28%

21

27%

20

26%

19.5

24%

18

Pellets

90

33%

24.5

30%

22.5

28%

21

27%

20

54%

18.5

Hops

60

28%

21

26%

19.5

24%

18

23%

17

21%

15.5

Pellets

60

31%

23

28%

21

26%

19.5

25%

18.5

23%

17

Hops

30

15%

11

14%

10.5

13%

10

13%

10

12%

9

Pellets

30

18%

14

17%

13

16%

11.5

16%

11.5

15%

11

Hops

15

8%

6

8%

6

7%

5

7%

5

7%

5

Pellets

15

12%

9

12%

9

10%

7.5

9%

7

8%

6

Hops

5

5%

3.5

5%

3.5

5%

3.5

4%

3

4%

3

Pellets

5

6%

4.5

6%

4.5

5%

3.5

4%

3

4%

3

Hops

0

5%

3.5

4%

3

4%

3

4%

3

3%

2

Pellets

0

5%

3.5

5%

3.5

4%

3

4%

3

3%

2

Table 19

Recipes

Recipes are for five-gallon “closed” fermentation based upon 90 percent brew-house yield, 15 percent evaporation in the kettle, a two-quart yeast starter, 5 percent kraeusen wort added to the secondary, 5 percent racking losses, and corn sugar for bottle conditioning. There should be 5 ¼ gallons of cooled wort present after boiling, of which three quarts should be bottled; one quart for kraeusening at racking to secondary and two quarts for future yeast culturing. Pitch with a two-quart yeast starter. If you are repitching an active strain, remove less wort, so that five gallons are present after pitching. If you are not going to kraeusen the beer, 5 ¼ gallons should be fermented. Where type 90 hop pellets will be used instead of whole hops, reduce kettle-hop rates by 10 percent.

Pilsener

OG 12 °Plato (SG 1048)

FG 3.5 °Plato (SG 1012)

4.5% alcohol by volume

Color 4.5 °standard reference method

40 international bitterness units

Soft water; treat 7.5 gallons with lactic acid to below pH 7.0

6.5 lb. two-row lager malt

1 lb. Munich malt

.5 lb. CaraPils malt

Doughing-in: 7 quarts of liquor

Mashing-in: 3.5 quarts

Saccharification strike temperature: 153°F (67°C)

Rest temperature maintenance: 1.5 quarts

Sparging: 4.5 gallons

1.25 homebrew bitterness units Saaz hops at start of wort boil

7 HBU Saaz for 45 minutes

2.5 HBU Saaz for 30 minutes

.5 oz. Saaz finishing hops 15 minutes before strike

.5 oz. Saaz aroma hops at strike

Neutral or slightly estery lager yeast, 12⋅106 cells/mL

Dortmunder

OG 13.5 °Plato (SG 1054)

FG 3.2 °Plato (SG 1013)

5.4% ABV

Color 5 °SRM

30 IBU

Very hard, high-sodium water (see table 18), treat 7.75 gallons

6.5 lb. two-row lager malt

1 lb. Munich malt

1.25 lb. CaraPils malt

Doughing-in: 7.5 quarts

Mashing-in: 3.75 quarts

Strike temperature: 150°F (65°C)

Temperature maintenance: 1.5 quarts

Sparging: 4.5 gallons

1.5 HBU Hallertau/Perle hops at start of boil

4.5 HBU Hallertau/Perle hops for 60 minutes

1.5 HBU Hallertau/Perle hops for 30 minutes

.25 oz. Hallertau/Perle hops for 15 minutes

Neutral or slightly estery lager yeast, 12–14⋅106 cells/mL

Vienna

OG 13 °Plato (SG 1052)

FG 3.5 °Plato (SG 1013)

4.8% ABV

Color 11 °SRM

26 IBU

Hard water (see table 19), treat 7.75 gallons

4.5 lb. two-row lager malt

3 lb. Munich malt

.25 lb. CaraPils malt

.5 lb. caramel-30 °L malt

Doughing-in: 8 quarts

.25 lb. crystal-50 malt

Mashing-in: 4 quarts

Strike temperature: 150°F (65°C)

Temperature maintenance: 1.5 quarts

Sparging: 4.25 gallons

1.25 HBU Hallertau/Perle at start of boil

6.0 HBU Hallertau/Perle for 45 minutes

3.0 HBU Hallertau/Perle for 15 minutes

Aromatic lager yeast, 10–12⋅106 cells/mL, 50–55°F (10–13°C)

This recipe can be brewed from 100% Vienna malt (8.25 lb.) for a drier flavor.

Add ½ oz. of Hallertau/Perle at strike for a hoppier aroma.

Munich Dark

OG 13.5 °Plato (SG 1054)

FG 4.0 °Plato (SG 1016)

5.0% ABV

Color 16.5 °SRM

25 IBU

Carbonate water (see table 18), treat 8 gallons

4 lb. two-row lager malt

3.5 lb. Munich malt

1 lb. crystal-50 malt

.25 lb. caramel-80 malt

.25 lb. chocolate malt

Doughing-in: 8 quarts

Mashing-in: 5 quarts

Strike temperature: 155°F (68°C)

Temperature maintenance: 1.5 quarts

Sparging: 4.25 gallons

1.5 HBU Hallertau/Perle at start of boil

3.0 HBU Hallertau/Perle for 60 minutes

3.0 HBU Hallertau/Perle for 30 minutes

.25 oz. Hallertau at strike

Neutral lager yeast, 14⋅106 cells/mL

This recipe can be brewed from 100% Munich malt (8.75 lb.).

Munich Light

OG 11.5 °Plato (SG 1046)

FG 3.0 °Plato (SG 1012)

4.4% ABV

Color 5 °SRM

23 IBU

Mildly carbonate water (see table 18), treat 7.5 gal. with lactic acid to below pH 7.0

5 lb. two-row lager malt

1 lb. Munich malt

1.25 lb. CaraPils malt

Doughing-in: 6.5 quarts

Mashing-in: 4.5 quarts

Strike temperature: 153°F (62°C)

Temperature maintenance: 1.75 quarts

Sparging: 4.25 gallons

1.5 HBU Hallertau Kettle at start of boil

3.0 HBU Hallertau for 45 minutes

3.0 HBU Hallertau for 30 minutes

.25 oz. Hallertau at strike

Neutral lager yeast, 12⋅106 cells/mL

Hellesbock

OG 16.5 °Plato (SG 1067)

FG 4.5 °Plato (SG 1018)

6.6% ABV

Color 5 °SRM

25 IBU

Soft or hard water, 8 gallons

9 lb. two-row lager malt

1.5 lb. CaraPils malt

.25 lb. caramel-30 malt

Doughing-in: 9 quarts

Mashing-in: 5 quarts

Strike temperature: 152°F (66°C)

Temperature maintenance: 1.5 quarts

Sparging: 4.5 gallons

1.5 HBU Perle at start of boil

1.5 HBU Perle for 60 minutes

3.0 HBU Perle for 45 minutes

.5 oz. Tettnang for 15 minutes

.25 oz. Tettnang at strike

Neutral lager yeast, 16–18⋅106 cells/mL

Bock

OG 16.5 °Plato (SG 1067)

FG 4.5 °Plato (SG 1018)

6.6% ABV

Color 20 °SRM

25 IBU

Soft or hard water, 8 gallons

7.75 lb. two-row lager malt

1.5 lb. crystal-50 malt

.5 lb. caramel-120 malt

.75 lb. brown malt

.5 lb. chocolate malt

Doughing-in: 9 quarts

Mashing-in: 5 quarts

Strike temperature: 150°F (65°C)

Temperature maintenance: 1.5 quarts

Sparging: 4.25 gallons

1.5 HBU Hallertau at start of boil

3.0 HBU Perle for 60 minutes

4.5 HBU Perle for 15 minutes

.5 oz. Hallertau at strike

Neutral lager yeast, 16–18⋅106 cells/mL

Dopplebock

OG 18.5 °Plato (SG 1075)

FG 4.5 °Plato (SG 1018)

7.3% ABV

Color 16 °SRM

22 IBU

Soft or hard water, 8.25 gallons

7.25 lb. two-row lager malt

3.5 lb. Munich malt

1.5 lb. crystal-50 malt

Doughing-in: 10 quarts

Mashing-in: 5.5 quarts

Strike temperature: 150°F (65°C)

Temperature maintenance: 1.5 quarts

Sparging: 4 gallons

1.5 HBU Perle at start of boil

3.0 HBU Perle for 60 minutes

3.0 HBU Perle for 45 minutes

.5 oz. Perle at strike

Neutral lager yeast, 16–18⋅106 cells/mL