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Imperial Library
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Index
Preface
Acknowledgements
PART I: Prototypes and One-Offs
Chapter 1: Building with Sheets and Tubes
Starting Off Simple
Battle Axe for the Wolf Warrior
Hunter’s Rifle
Chapter 2: Working with Pepakura
Pepakura Boot Camp
Putting Pepakura to Work
Making It Hard
Making It Smooth
Detailing
Chapter 3: EVA Foam
Sourcing: Where to Get Foam
The Basics: Making Foam Obey Your Every Whim
Patterning
Final Detailing
Prepping for Paint
Paint!
Chapter 4: 3D Printing and CNC Carving
PART II: Molding and Casting
Chapter 5: Mold-Making Basics
The Simplest Molds Ever
Mold-Making Material
Mold-Making Terminology
Chapter 6: One-Piece Molds
Easy Version: A Part with a Flat Backside
Slightly Harder Version: A Piece with Details on All Sides
Chapter 7: Multi-Piece Molds
Starting Simple: A Two-Part Mold with a Mold Box
Not So Simple: A Three-Piece Silicone Rubber Jacket Mold with a Mother Mold
A Few Tips and Tricks for Better Castings
Chapter 8: Molds for Rotocasting
Prepare the Prototype
Prepare the Work Space
Building Up the Rubber Jacket
Building the Mother Mold
Rotocasting
Trimming and Prepping the Cast Part for Painting
PART III: Vacuum Forming
Chapter 9: Vacforming Basics
Terminology
Designing the Forming Bucks
Building the Forming Bucks
Choosing Plastics for Vacforming
The Simplest Possible Vacforming Setup
Chapter 10: Build Your Own Vacuum Forming Machine
Begin by Building the Clamping Frame
Heat Sources
Common Configurations
Building the Platen
Vacuum Sources
Putting It to Work
PART IV: Painting and Weathering
Chapter 11: Basecoats and Masking
More Than You Ever Wanted to Know About Paint
Basecoats: Building a Believable Finish Starts with a Solid Foundation
Masking and Stenciling
Chapter 12: Faux Finishes
Metal
Leather
Wood Grain
Carbon Fiber
Chapter 13: Weathering
Additive Weathering
Subtractive Weathering
Mud
Rust
The Path to Patina
Scorches and Burn Marks
Burnt Metal
Blood Spatter
PART V: Bringing It All Together
Chapter 14: Strapping and Padding
Padding
Armor Attachment Options
Strapping Materials
Buckles and Related Hardware
How to Attach Straps to Stuff
Design Considerations for Strapping Your Armor Together
The Tricky Bits
Odds and Ends: A Few More Strapping Tips
Chapter 15: Showing Off
Handlers
Field Repair Kit
Posing for Photos
Planned Photoshoots
Index
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